MK360™ Glass Disc Vision Inspection

Reliable, accurate high speed solutions | The automated inspection machine RNA MK360™ is developed specifically for 360° quality inspection. A unique and novel approach to inspecting through the use of a rotating glass disc.

MK360 Accurate Quality Inspection Wheel

Features

- Top, bottom and side inspection
- Quality inspection applications
- Sorting applications
- OCR

We are offering a solution that has high output combined with gentle handling for minimal damage to the product prior to 100% inspection and sorting.

RNA MK360™ provides high performance, high reliability, high speed, highly accurate vision inspection. The automated inspection systems are individually tailored to our customer’s specific requirements and their range of component parts which are to be inspected, with appropriate components of the system.

  • 360° inspection (Top, bottom and side) for all types of defects
  • Quality inspection applications
  • Sorting applications
  • Optical character recognition and verification (OCR/OCV)

The systems have been developed to meet high speed quality control requirements for 100% inspection.

Included in MK360™

1. RNA Bulk Hopper
RNA Bulk Hopper
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RNA Bulk Hopper

Standard off the shelf or custom bulk storage solutions; Various hopper size; Depending on application

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2. Bowl Feeder/Centrifugal Feeder
3. In-Feed & Return Conveyors
4. Inspection Disc and Vision System
5. Integrated control system with HMI
6. Interlocked guarding
Special requirements are available upon request
RNA Bulk Hopper
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RNA Bulk Hopper

Standard off the shelf or custom bulk storage solutions; Various hopper size; Depending on application

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Bowl Feeder/Centrifugal Feeder
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Bowl Feeder/Centrifugal Feeder

RNA supply a wide choice of bowl feeders and centrifugal feeders in many different formats; Various feeder size

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In-Feed & Return Conveyors
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In-Feed & Return Conveyors

Product transportation via a conveyor system onto a rotatig glass disc, where they are presented to the camera system

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Inspection Disc and Vision System
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Inspection Disc and Vision System

The innovative idea of a “rotating glass disc” allows the inspection from all three planes (top, bottom, side inspection).

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Integrated control system with HMI
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Integrated control system with HMI

Easy to use control software for intuitive teaching, configuration and calibration
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Interlocked guarding
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Interlocked guarding

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Key Benefits

Ultra fast

High feed rates at over 2000 parts per minute

360° quality inspection

100% inspection and sorting through the use of a rotating disc

Gentle handling

Smooth and gentle handling for minimal damage to the product

Rapid changeover

Minimum changeover between components that are different in size and shape

Cost effective

Cost-saving benefits through reduced labour cost and high throughput

What is the vision system for quality control?

A vision system for quality control refers to the use of machine vision technology to inspect, analyse, and ensure the quality of products during manufacturing or processing.

Applications of vision system include:

  • Part verification (orientation, function, dimension, finished part features)
  • Defect detection
  • Automated vision test and measurement
  • Colour verification
  • Pattern matching
  • Barcode reading and traceability
  • Vision guided robot/robot guidance

Why Choose Us?

RNA has a team of qualified engineers to take your components from bulk, orientate, convey, inspect and place into your special purpose machine.
From initial enquiry RNA can offer a concept and design solution utilising its standard products as the core of a system with the aid of partners in the automation industry.

Bowl feeders and centrifugal systems have been used in many applications to feed components to a vision inspection system or specialised camera stations. From a simple intelligent sensor system to a full colour pixel camera recognition system RNA can offer a custom package to suit your quality control requirements.

  • In house integration of a wide range of camera technology to provide the right solution every time.
  • Full technical support with remote diagnosis capability.
  • Front end feasibility studies for complete peace of mind.

Applications

Vision system integration Vision Solutions for Food & Beverage Industry

MK360™ Glass Disc Vision System for Food & Beverage Industry

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MK360™ glass disc vision machine-Air blast ejection

MK360™ Glass Disc Vision System to Handle and Inspect Pharma Ferrules

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Automated inspection machine - quality control & vision inspection system to handle & inspect blister packed tablets

MK360™ Glass Disc Vision System to Handle and Inspect Blister Packed Tablets

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The rotating Glass Disc Vision Inspection System - MK360.

MK360™ Glass Disc Vision System to Handle and Inspect Contact Lens Blister

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Component:
Contact Lens Blister

Speed:
100 parts per minute per outlet

Equipment:

  • Cooling Conveyor with cooling fans and divert shoot (components come directly from the moulding machine
  • Hopper
  • Bowl Feeder
  • In-feed & Return Conveyors
  • Inspection Wheel and Vision System
  • Out-feed Conveyor
  • Control
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Watch

MK360™ Glass Disc Vision Inspection System Application Videos

MK360™ Glass Disc Vision Inspection

MK360™ Glass Disc Vision Inspection

Features
Included in MK360™
Downloads
  • Suitable for inspecting a full range of components of different shapes and sizes
  • Various hopper size
  • Various bowl/centrifugal feeder size
  • High performance vision system
  • Up to 6 cameras can be integrated in one system
  • RNA Bulk Hopper (depending on application)
  • Bowl Feeder/Centrifugal Feeder
  • In-Feed & Return Conveyors
  • Inspection Disc and Vision System
  • Integrated control system with HMI (Siemens)
  • Interlocked guarding

Contact

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